Stone Spray Project from Stone Spray on Vimeo.
The Stone Spray Project is a revolutionary robotic construction method which uses soil as the base material and a liquid binder to solidify the soil granules. And uses a jet spray system to deposit the mix of soil and binder, for constructing architectural shapes.
Stone Spray is a project by architects Petr Novikov, Inder Shergill and Anna Kulik. The project is done in the Institute for Advanced Architecture of Catalonia and supervised by Marta Male-Alemany, Jordi Portell and Miquel Lloveras. With professional advisors: Santigo Martin from Vortica and Guillem Camprodon from Fab Lab Bcn.
In a world increasingly concerned with questions of energy production and raw material shortages, this project by Markus Kayser explores the potential of desert manufacturing, where energy and material occur in abundance.
In this experiment sunlight and sand are used as raw energy and material to produce glass objects using a 3D printing process, that combines natural energy and material with high-tech production technology. Solar-sintering aims to raise questions about the future of manufacturing and triggers dreams of the full utilisation of the production potential of the world’s most efficient energy resource – the sun. Whilst not providing definitive answers, this experiment aims to provide a point of departure for fresh thinking.
Andrea Morgante, founder of Shiro Studio, has collaborated with D-Shape to produce the Radiolaria pavilion, a complex, free-form structure produced using the world’s largest 3D printer. Measuring 3 x 3 x 3 metres, the structure is a scale model of a final 10-metre tall pavilion to be built in Pontedera, Italy, in 2010. D-Shape developed the first large-scale stereolithic printer in 2008 aiming to offer architects the design freedom that rapid prototyping allows them but has so far been confined to scale models. When D-Shape commissioned Andrea Morgante the design for the first large-scale structure to be printed the ultimate aim was to produce a geometry that could be self-supporting and demonstrate the capabilities of this innovative technology: being made of artificial sand-stone material and without any internal steel reinforcement the pavilion’s design and execution had to be intrinsically resilient to several static stresses.
The printing process takes place in a continuous work session: during the printing of each section a ‘structural ink’ is deposited by the printer’s nozzles on the sand. The solidification process takes 24 hours to complete. The new material (inorganic binder + sand or mineral dust) has been subjected to traction, compression and bending tests. The results have been extraordinary and the artificial sandstone features excellent resistance properties. Effectively this process returns any type of sand or mineral dust back to its original compact stone state. The binder transforms any kind of sand or marble dust into a stone-like material (i.e. a mineral with microcrystalline characteristics) with a resistance and traction superior to portland cement, to a point where there is no need to use iron to reinforce the structure. This artificial stone is chemically one hundred percent environmentally friendly.