Salara Hotel, Baja California

Salara Hotel located in Baja California Sur, Mexico is a hotel that was designed by Taller Héctor Barroso, with the vision to connect living with what emerges from the sand. Consisting of various residences ranging from 14,000 to 20,000sqft, it establishes a shared environment of both community and nature.

Completed residential unit

All the buildings are created with rammed earth. Allowing the natural raw materials that are available on site such as earth, chalk, lime or gravel, allowed a cost effective method to creating these vacation homes. The rammed earth also regulates the interior heat within the residences.

Creating the foundation and establishing electrical.

Development of the rammed earth walls on site

Process of rammed earth.

 

http://https://youtu.be/URJH8uQTKL8?si=wngOB8NsXI2QHAeG

The main focus of the use of material not only focused on sustainability but allowing guests to interact with light shade and surrounding vegetation as well as highlighting aspect of the geological features.

Proposed space highlights the geography of Baja alluding to the material.

Exterior pathways to each unit

Pathways connect the various 10 spaces allowing those to relax in their lifestyle while accessing each others units in community. The sand covered court allows for local tournaments and spaces to bring one another together.

 

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Natural Mateirals Lab, Columbia University

Natural Materials Lab, Columnbia University

Overview

The Natural Materials Lab at Columbia University is a research platform dedicated to the development and application of natural and low-carbon materials in contemporary architecture.

The lab focuses on materials such as earth, plant fibers, and bio-based composites, investigating how these materials can be integrated into modern design, fabrication, and construction processes.

Previous Research Projects

Rather than treating natural materials as traditional or vernacular remnants, the lab positions them as active components in future building systems—capable of generating new architectural forms, structural logics, and environmental strategies.

 

Research Leadership

Lola Ben-Alon

Lola Ben-Alon is an Assistant Professor at Columbia GSAPP, where she directs the Natural Materials Lab and the Building Science and Technology curriculum.

Her research focuses on earth- and bio-based building materials, including their life cycle, fabrication methods, and environmental performance.

She received her Ph.D. from Carnegie Mellon University and holds degrees in Structural Engineering and Construction Management from the Technion, Israel Institute of Technology.

Her work has been widely published and exhibited internationally, contributing to the advancement of sustainable and low-carbon construction research.

Research Focus

Rather than presenting projects individually, the work of the Natural Materials Lab can be understood through a set of interconnected research directions, each demonstrated through selected projects.

1. Designing Material Systems: Earth–Fiber Composites

The lab focuses on developing composite material systems by combining earth with plant fibers and bio-based additives.

Projects such as:

3D Printed Fiber Basketry
Digital Earthen Tiles
BioMud Fabrics
 demonstrate how these combinations improve:
  • structural behavior
  • flexibility
  • fabrication potential

Rather than selecting materials after form is defined, these projects suggest a shift toward material system design as a generative process.

 

2. Fabrication as Form Generation

A central research theme is the integration of fabrication processes into design logic.

Projects including:

3D Printed Textiles
Earth Pendulum

explore how:

  • additive manufacturing
  • digital weaving
  • and analog forming techniques

can directly generate geometry and structure.

These works reposition fabrication not as a post-design step, but as a primary driver of form.

 

3. From Mass to Lightweight and Porous Systems

The lab challenges the conventional perception of earth as a heavy, monolithic material.

Projects such as:

Fiber Ventilation Wall
Digitally-Weaved Lattice Structures

investigate how earth-based materials can be transformed into:

  • porous systems
  • ventilation structures
  • lightweight envelopes

These explorations expand the role of earth from mass construction to environmental and spatial filtering systems.

 

4. Expanding Material Research Beyond Architecture

The lab extends material research beyond conventional building applications into broader ecological and bodily contexts.

Projects include:

[Eat Me Build Me] Brick
Heated Garments
Dirty Mycelium
Thermal Comfort and Survivability

These works examine how materials interact with:

  • philosophy of nature/culture
  • the human body
  • environmental systems

This expands architecture into a multi-scalar material ecology, where materials operate across building, body, and environment.

 

Teaching and Pedagogy 

Spring 2020 | Down to Earth

The Natural Materials Lab integrates research with teaching through a series of seminars, workshops, and technical courses at Columbia GSAPP.

Courses such as Making With Earth, Down to Earth, and TECH: Construction and Life Cycle combine theoretical frameworks with hands-on experimentation, allowing students to engage directly with natural materials across multiple scales.

Through material testing, full-scale prototyping, and environmental analysis, the lab promotes a material-driven design approach, where construction, performance, and fabrication are understood as integral to the design process.

Sources

https://www.arch.columbia.edu/research/labs/17-natural-materials-lab

https://lola-ben-alon.com/

Columbia Professor Takes a Down-to-Earth Approach to Building Materials

Lola Ben-Alon Encourages Compassion for Digitization

Xiguan Lei

Xiguan Lei

Name: Xiguan Lei 習關磊

Occupation: Sculptor, Painter, Poet.

Born: Dali, China, in 1994

Location: He now lives and works in Chongqing and Dali.

Xi’s art, which is always gentle – even to the point of being hard to discern, built as it often is from organic matter and placed amongst leaves, moss, stones, and bark – is also, in fact, making a very bold and visionary proposal.

Nature and Self

Xi’s proposal is this:  that Self and Nature need not be separate entities.  He is not expressing or documenting or representing either Self or Nature.  Instead, he is exploring ways that Self and Nature relate and interpenetrate.  He is actively demonstrating that one is part of the other.  Thus, his interventions into Nature are a ‘working with’ Nature’s materials and a ‘working with’ Nature’s seasons and Nature’s cycles of time.  If we see his naked body becoming part of the work, it is not to promote the ego of the artist, or to titillate – it is to make the far bolder assertion that we, as human beings, are part of Nature’s constant motion and materiality.

1476 Sounds from Fallen Leaves and Soil, 2024

“The soil is part of us.  We are part of the soil.  The bamboo forest is part of us.  We are part of the bamboo forest.  We are as vulnerable as Nature, as porous, as interdependent, as constantly changing, as borderless.”

1476 Sounds from Fallen Leaves and Soil No.2, 2024

In his artistic practice rooted in human interventions into nature, the creator Xiguan Lei becomes a subtle orchestrator, leaving vanishing trails and marks that seamlessly blend with the natural landscape yet bear the unmistakable imprint of human hands. Reminiscent of land art pioneers like Richard Long or Robert Smithson, the artist engages in a poetic dialogue with the environment, crafting ephemeral installations that challenge the boundaries between the natural and the man-made.

Geometric Concepts

Xi’s methodology is influenced by Descartes’ and Spinoza’s geometric concepts including Rectangular Setup and Extension, Einstein’s theory of space, and the mathematical ideas of Euler and Gauss. He lays out the material in a particular shape, size, volume, and manner. We can see the sharp and hard edges and minimalism everywhere in the various forms of adobes and plants, with parts of the works independent of and also participating in the whole. Xi advocates that the viewer “walk through” the landscape and perceive the deep connection with nature. Put together, the images of their works both reveal the sense of mystery and miracle, where artistic phenomena are created and disappear in the rhythm of nature.

In the Midst of the Vale, Teir Leaves Grow Lush on Soil, 2021
Afield the Creeping Grass, With Crystal Dew O’verspread, There’s a Beautiful Lass With Clear Eyes and Fine Forehead, 2020

Classic of Poetry (Shijing)

The first song in the Classic of Poetry, handwritten by the Qianlong Emperor, with accompanying painting

Xi gathers material on the spot including soil and plants to create his works. Surrounded by mosses, ferns, and seed plants, the hand-made adobes are arranged solidly in a structural manner. This is the most iconic series of his works whose titles are quoted from classical Chinese literature: the Book of Songs and the Songs of Chu, such as It is Nice to be in the Garden, There is a Sandalwood (乐彼之园,爰有树檀) (2019), Swoop Flies that Falcon, Dense that Northern Wood (鴥彼晨风,郁彼北林) (2020), and The Appearance and Height of the Lush Plants Match Beautifully (纷緼宜修) (2020). Xi borrows these responses from ancient Chinese philosophers to the rhythms of nature, alluding to the unity of the abstract structure and figurative content in his works, and the fusion of classical Eastern aesthetics with Western spatial geometry. Legitimately, Xi calls his works “Land Art” rather than installations or sculptures. In terms of Land Art, it uses nature as the creative medium, and always emphasizes the visual form of the site-specific context, looking for an organic integration between the works and nature. One Issues from the Dark Valley and Removes to the Lofty Tree (出自幽谷,迁于乔木) (2019) , one of the series of adobes, created in 2019 and eroded back to the land during the rainy season in 2021, which is a vivid projection of the journey of human life.

The lush vegetation perfectly matches the scale and height.2020
From the Deep Vale Below To Lofty Trees are Heard, 2019

Taoism and Anthropocene era

Lei’s work does not need – and probably not always meant – to be contained in a gallery or put against a wall because this would undermine his core artistic if not philosophical purpose: this is only in nature, out in the open air, where Lei’s adobes turn to be his art. This is out there that time can do his essential share, that is slowly absorbing as a sound graft Lei’s adobes as they are designed to be. Lei’s structures, given the infinite potential of adobes, can take all sort of forms: they can be seen as burial site or places of meditation – see “1120 Conversations I had with Moss and a Rock”, “I’m Walking in the Field”.

1120 Conversations I Had with Moss and a Rock , 2023

Once build or installed in nature, Lei’s structures slowly fade away, change form and aspect over time and may eventually disappear. This is a key point about Lei’s artworks: as they are made from earth, they are designed to evolve when placed on the ground, slowly and silently, and possibly completely disappear. This gives the opportunity for the observer to witness not a still artwork but an evolution, that is the exact opposite of a still life: real life. We cannot but notice the humility of Lei’s artistic approach. From a Chinese viewpoint, the reference to Taoism comes readily to the mind when trying to understand Lei’s artistic approach. Laozi Tao Te Ching, to put it in a few poor words, teaches us that all things come from a unique energy, transforms, fades away and recycle in the “logos”.

I’m Walking in the Field, 2021

Xiguan Lei’s artistic practice holds a significant role within the contemporary environmental discourse framed by the Anthropocene. As we grapple with the profound impact of human activities on the planet, his installations and sculptures serve as poignant reflections and catalysts for conversations surrounding humanity’s relationship with the environment in this epoch. The ephemeral nature of his works mirrors the transience inherent in the Anthropocene era. The marks left by the artist’s body and other interventions evoke the impermanence of our impact on the environment, fostering a contemplation of the evolving and often precarious balance between human activity and the natural world.

The Falcon Flies Above To the Thick Northern Wood, 2020

Lei considers his art “a grand and silent game of building blocks”. He also told that those adobes could be considered words. That begs the question of their meaning. Just as the stones used in ancient civilization building, Lei’s adobes talk to anyone willing to listen. But the observer has to be tender ear because Lei’s art is elegant and subtle enough only to whisper. As to what it is whispering, “The Tao that can be told is not the eternal Tao”. This is how much Xiguan Lei’s art can offer: a glance at eternity.

References:

[1] https://www.xiguanlei.com/

[2]Classic of Poetry – Wikipedia

[3]Chu Ci – Wikipedia

[4]Moss and a Rock — Xiguan Lei

[5]Extension — Xiguan Lei

[6]Time — Xiguan Lei

Bahareque (alternatively spelled bareque, also known as quincha)

Casa de pau a pique, or a bahareque house in Brazil.

Bahareque is the Spanish name for what is known in English as wattle and daub, a method of building where wet loam is applied to an interwoven mesh of twigs, branches, bamboo, etc. Specifically, bahareque (also known as quincha) is a subset of the thrown loam technique, where the wet loam is applied by hand onto the organic skeleton. The loam of earth (a combination of clay, silt, and soil) and aggregate, usually straw. Bahareque describes a wide range of building techniques and types, and can be separated out into various local traditions across South America.

Traditional bahareque wall.

Originally combined with palm frond roofs, bahareque was often topped with tiled roofs after European colonization. It can be used in combination with other earthen architecture technologies, as seen in the image below.

Solar do Major Novaes, constructed with adobe on the lower floor and wattle and daub on the upper floor.

Bahareque is currently being explored as a low-cost housing typology. There are questions as to how well it can withstand seismic activity, but it is often proposed as a housing solution for earthquake stricken regions. Costa Rica, Ecuador, and Brazil have all introduced engineered bahareque (or cement bahareque) following devastating earthquakes.

In Ecuador, where the matrix and frame for bahareque architecture is made of guadua bamboo, one of the strongest bamboo subspecies, there is promising contemporary research proving that bahareque is superior to masonry architecture both for earthquake safety and from a sustainability standpoint.

Bahareque houses designed by ARUP and REDES, before the plaster is applied to the bamboo matrix.
Construction documents of bahareque houses designed by ARUP.

References:

[1] http://www.crockerltd.net/adobe_big_one.htm

[2] https://www.seismico.org/bahareque

[3] https://www.researchgate.net/publication/282701710_Engineered_bamboo_houses_for_low-income_communities_in_Latin_America

[4] https://www.researchgate.net/publication/311583390_Design_Guide_for_Engineered_Bahareque_Housing/download

WASP: Gaia

WASP (World’s Advanced Savings Project) has pioneered an innovative approach to sustainable architecture with their 3D-printed house called Gaia. This eco-friendly structure represents a significant advancement in sustainable construction and showcases the potential of using natural, locally-sourced materials in 3D printing technology.

Demonstration Video

First Layer Video

Materials and Composition

Gaia is built primarily using a mixture of:

  1. 25% local soil (30% clay, 40% silt, 30% sand)
  2. 40% chopped rice straw
  3. 25% rice husk
  4. 10% hydraulic lime

This composition utilizes natural waste materials from rice production, making it an environmentally conscious choice.

Construction Process

The house was 3D printed using the Crane WASP, a specialized 3D printer designed for on-site construction. The printing process took approximately 100 hours to complete 30 square meters of wall with a thickness of 40 cm.

Design and Performance

Gaia incorporates:

  1. Natural ventilation systems
  2. Thermo-acoustic insulation
  3. Bioclimatic efficiency

The structure maintains a comfortable temperature year-round without the need for heating or air conditioning systems, showcasing its energy efficiency.

Environmental Impact and Cost

Gaia demonstrates remarkable sustainability:

  1. Near-zero environmental impact
  2. Total material cost for the walls: €900
  3. Biodegradable construction materials
  4. Minimal carbon footprint

Significance and Future Implications

WASP’s Gaia project represents a significant step towards addressing global housing needs sustainably. By utilizing local materials and advanced 3D printing technology, this approach offers:

  1. A potential solution for rapid, low-cost housing construction
  2. Reduced environmental impact compared to traditional building methods
  3. Adaptability to various geographical locations and climates

The success of Gaia has led to further developments, such as the TECLA project, which aims to create even more sustainable and scalable housing solutions.

WASP’s Gaia project demonstrates the viability of combining an ancient building practice and material (earth) with modern 3D printing technology, and might demonstrate one way to create sustainable, efficient, and cost-effective housing.


Sources

  1. https://www.designnuance.com/the-first-3d-printed-house-gaia-built-with-earth/
  2. https://www.3dwasp.com/en/3d-printed-house-gaia/
  3. https://www.archpaper.com/2019/04/gaia-house-facadesplus/
  4. https://3dprintingindustry.com/news/wasp-showcases-3d-printed-bio-building-at-we-are-nature-event-176687/
  5. https://www.3dnatives.com/en/wasp-moves-towards-sustainable-construction-by-3d-printing-soil/

TECLA House

TECLA House, designed by MCA and engineered by WASP.

The TECLA House is a collaboration between Mario Cucinella Architects (MCA) and World’s Advanced Saving Project (WASP). The name “TECLA” is a portmanteau of “technology” and “clay,” and references Italo Calvino’s Invisible Cities, specifically the fictional city of Thekla, were construction never ceases.

Massimo Moretti, WASP founder.
Mario Cucinella, MCA founder.

 

The materials used in the TECLA House include local clay and soil, water, rice husks, and a binder (which constitutes less than 5% of the total mixture). This makes it a true “0km building,” meaning the materials are sourced directly from the site on which the dwelling is built. WASP, an Italian 3D printing firm, brought their technological expertise to the project. Founded in 2012 by Massimo Moretti, WASP unveiled Crane WASP, their flagship 3D printer, in 2018. Mario Cucinella, the principal architect on this project, designed a morphology inspired by the potter wasp and based on the research of the School of Sustainability (SOS), Cucinella’s post-graduate school.

Sketch for the TECLA House by Mario Cucinella.

 

Interior view of the TECLA House.

TECLA was built with 350 layers of 3D printed earth. The configuration of the walls was dictated by the humidity and temperature of the climate, and SOS made several infill case studies optimized for different geographical locations.

Detail of the TECLA printing process.
Diagram of the infill configuration of TECLA.

 

Crane WASP imagined as a modular system of infinite extent.

The TECLA House is the first dwelling built using multiple 3D printers working simultaneously and collaboratively. This project was the proof of concept for the Crane WASP. WASP claims that Crane WASP is an infinite 3D printer, whose print area of 50 square meters can be extended in a modular fashion to cover a printing area of arbitrary size.

The two Italian firms built their prototypical TECLA house in Massa Lombarda, Italy, but the idea is that the house can be reproduced anywhere. WASP advertises their “Maker Economy Starter Kit,” which can be purchased online and fits inside a single shipping container. TECLA can be reproduced in “200 hours of printing, […] 150 km of extrusion, 60 cubic meters of natural materials for an average consumption of less than 6 kW.” Interested parties can also purchase an entire Crane WASP rig for 160,000.

Gramazio and Kohler: Remote Material Deposition

Gramazio and Kohler is a research group based in ETH Zurich, Switzerland, who consider the “interlinking of data and material and the resulting implications for architectural design” [gramaziokohler.arch.ethz.ch]. Working between material, manufacturing logic, and the design process, the group uses technology, robots, and programming as a means to define a new architectural expression.

Remote Material Deposition Sitterwerk Timelapse

Interrogating methods and workspace limitations of the construction/build process, Remote Material Deposition literally builds from afar; “remote material”, as in material situated at a distance, and “deposition” as the ejection, depositing, and/or build up of a material.

Ballistic trajectories of light projectiles through bulb exposure

A robotic catapulting device, which is hooked up to a camera sensor installed at a birds-eye view, is installed within in a confined workspace. The catapulting device is loaded with loam projectiles, a composite soil made of clay, sand, and silt. The material in this process must be able to adhere to its fellow material upon impact, and harden after. For this reason loam (mud, earth) was chosen as the primary building material. The loam is shaped in cylinders, as to maximize the colliding forces of impact in order to adhere to the existing materials that were “shot” before it. Below is a diagram of the workspace.

Since uncertainties are bound to occur with the depositing, or lack of depositing, of the loam projectiles the over head sensor captures the mistakes, uncertainty, and data from the build, sends that information back to the design system (computer), and adjusts for the next round of projectiles. Although a defined proposal for design is used to set up and initialize the machine, the construction and build process becomes the design process; the two are linked in a feedback loop.

Design + Feedback loop

The use of earth/loam in this context is necessary for the method of construction applied, the adherence of projectiles, however the material and concept of this application can exist independently. What would the process of “ballistic architecture” look like at a much larger scale, if material were not a condition?

Consider the word “ballistics”: missiles, bombs, destruction. Countries such as Palestine and Afghanistan  (and so many more) have had entire historical and cultural identities destroyed through ballistic warfare and destruction of their architecture and built infrastructure. It is an incredible thought to place Gramazio and Kohler’s work in the context of ballistic creation. Instead of destroying each other through missiles and projectiles, can countries and nations build each other instead?

Size: 12 m × 12 m and a ceiling height of 7 m (interior construction space)

Year: 2014

Photos: ETH Zurich, Gramazio and Kohler, Michael Lyrenmann

Architects: Gramazio and Kohler

Students: unknown

References:

[1] https://gramaziokohler.arch.ethz.ch/web/e/lehre/277.html Gramazio Kohler website

[2] https://www.researchgate.net/publication/317340911_REMOTE_MATERIAL_DEPOSITION Conference Paper

[3] https://vimeo.com/100784860 Production video

IAAC: Open Thesis Fabrication

image of 3d printing robot making curvy cellular forms out of clay
Image Source: OTF Booklet

Open Thesis Fabrication is a six-month applied research program for postgraduates at the Institute for advanced architecture of Catalonia.

The program focus is on combining additive manufacturing with construction technology to create sustainable architecture with key areas of research in robotic manufacturing, material research, and performance-based design.

The program works with non-governmental organizations to develop designs for use in African humanitarian contexts and is comprised of architects, engineers, designers, and professionals with previous knowledge of digital fabrication and computational design.

It’s learning objectives are for program participants to:

  • Gain experience in large-scale 3D printing
  • Develop skills in digital fabrication, computational design, and material research
  • Learn to provide architectural solutions considering various aspects of construction

This is achieved through the implementation of three phases, Exploration, Prototype Design Charettes, and Prototype Construction.

chart that displays the phases of implementation and timeline
Image Source: OTF Booklet

Examples of projects that have been completed include:

  • Digital Adobe – A 2-meter wide and 5-meter-high printed clay wall [2017-2018]
  • Terraperforma – A façade design of parametrically constructed modules optimized for solar radiation, wind behavior, and structural 3D printing [2016-2017]
  • Digital Urban Orchard – A wooden pavilion made with digital and robotic fabrication divided into a wooden structure, aquaponic system, and silicon skin designed to capture the ideal solar radiation for winter and summer.
  • Minibuilders – a family of small-scale construction robots that are capable of constructing objects larger than itself in order to address the limitation found in additive manufacturing that often constrains the proportions of fabricated objects to the size of the machine.
Image Source: OTF Booklet
Image Source: OTF Booklet
Image Source: OTF Booklet

 

Image Source: OTF Booklet
schematic and images of mini robots being used to produce clay structures larger than the size of the machine
Image Source: OTF Booklet

For more information regarding tuition fees, how to apply, grading systems, etc., be sure to check out IAAC OTF resource guide: https://iaac.net/wp-content/uploads/2019/07/OTF_Booklet_2019-22-07-2.pdf

 

 

Impact Printing: Gramazio Kohler Research

Location:  ETH Zurich
Year:  2021-2024
​Research: Gramazio Kohler Research

 

 

Source: https://gramaziokohler.arch.ethz.ch/web/e/forschung/451.html

Impact printing is an innovative robotic construction method that creates full-scale, freeform structures using a custom earth-based material. Unlike traditional layer-based 3D printing, it employs high-velocity deposition, allowing for interlayer bonding at speeds of up to 10 meters per second. The environmentally friendly material consists mainly of locally sourced secondary materials with minimal mineral admixtures.

Currently, prototypes are being developed at ETH Zurich’s Robotic Fabrication Laboratory, with plans to integrate this technology into the HEAP autonomous excavator. The research also focuses on developing a digital design and construction strategy, utilizing advanced computational design and sensing methods. This work aims to enhance sustainable, mobile robotic construction, leading to groundbreaking techniques in the design and manufacturing of earthen structures.

Video

 

Source: https://www.research-collection.ethz.ch/handle/20.500.11850/668921

The diagram displays different concepts of earth material fabrication methods.

Left: ‘throwing’ technique used during Remote Material Deposition in 2014, Middle:‘pressing’ technique used during Clay Rotunda in 2021,  Right: ‘shooting’ technique currently investigated during Impact Printed Structures.

Source: https://www.research-collection.ethz.ch/handle/20.500.11850/668921

The diagram above illustrates the ideal overlap between each deposited component.

Source: https://www.research-collection.ethz.ch/handle/20.500.11850/668921

The photo above shows the process of printing a wall with a window embedded.